Supplier Audits and Vendor Qualification in Egypt
itmad audits supplier capability, quality systems and contractual compliance on site for Egyptian buyers, in Egypt and across Asia.
A supplier audit assesses whether a supplier can actually do what the supplier has committed to do, and itmad provides supplier audits and vendor qualification for buyers in Egypt, at supplier sites in Egypt and at manufacturing sites in China and Asia, with Egypt-based auditors, a travelling team and offices in China and Southeast Asia. A supplier audit assesses capability, quality system and contractual compliance on site, against criteria set by the buyer. itmad has worked in Egypt for more than 10 years.
What a supplier audit is
A supplier audit answers a procurement question rather than a certification question: can this supplier actually do what the supplier has committed to do. The criteria belong to the buyer, and come from the contract, the specification, the quality requirements and the supplier qualification criteria and scoring framework of the buyer, not from a standard. A supplier audit is a form of second-party audit, which the second-party audits page describes in general terms.
What a supplier audit examines
- Capability and capacityWhether the supplier has the equipment, facilities and throughput to meet the volume and schedule of the buyer, assessed against what is actually installed and running, not what is listed in the company profile.
- Quality system in practiceWhether documented arrangements are implemented, sampled through records rather than accepted from a manual.
- Process controlControls at the stages that determine the conformity of the product, including inspection points, calibration and traceability.
- Personnel competenceQualification of personnel performing special processes (welding, heat treatment, NDT), verified back to certificates rather than assumed.
- Sub-tier controlHow the supplier controls its own suppliers, which is where a requirement of the buyer most often gets lost.
- Non-conformity handlingHow defects are identified, contained and corrected, and whether corrective action prevents recurrence or merely closes a form.
- Ethical and labour complianceWorking conditions, hours, wage payment, accommodation and documentation, where the code of conduct of the buyer extends to working and living conditions.
- Records and traceabilityWhether a finished item can be traced back to its material, process records and personnel, which is the test that reveals whether the system is real.
How a supplier audit is conducted
A supplier audit has three parts: planning with the buyer, verification at the premises of the supplier, and reporting. In planning, itmad agrees the criteria with the buyer. In verification, auditors observe processes in operation, sample objective evidence from records, and interview personnel at the levels where requirements are actually met rather than only management. In reporting, findings are recorded against each criterion and classified by severity. ISO 19011 principles on auditor competence, evidence-based findings and impartiality apply to the conduct of the audit, while the criteria stay the own criteria of the buyer.
When supplier audits are used
- Qualifying a new supplier before contract award
- Re-qualifying suppliers at agreed intervals during a long-term supply agreement
- Investigating a quality escape, a recurring defect or a delivery failure
- Supporting a vendor approval or qualification programme
- Evidencing control of the supply chain to a customer of the buyer
- Assessing a supplier before the buyer increases volume or extends scope
- Checking a supplier whose certifying body the buyer cannot verify
Auditing suppliers overseas
Many supply chains serving Egypt extend into Asia, and an audit conducted by an auditor flown in for the purpose costs more and takes longer than an audit carried out locally. itmad operates through offices in China and Southeast Asia, so supplier audits at manufacturing sites in the region are conducted by auditors already there, in the language of the supplier, and reported back to Egypt time.
Independence in supplier audits
itmad is a certification body. itmad acts for the buyer, not for the supplier, and has no commercial relationship with the organisations that itmad audits on behalf of the buyer. Where itmad certifies the management system of a supplier, itmad tells the buyer before accepting the instruction, not after the report is issued.
How itmad delivers supplier audits in Egypt
itmad delivers supplier audits in Egypt through Egypt-based auditors and a travelling team, with offices in China and Southeast Asia for audits in the region.
What itmad provides
- Findings reported against each criterion, with the objective evidence behind each finding
- Severity classification of every non-conformity, so action can be prioritised
- Scorecard output in the vendor format of the buyer, on request
- A view on whether the supplier is capable of the commitment being considered
- Verification of corrective action, where included in scope
Frequently asked questions
What is a supplier audit?
A supplier audit assesses whether a supplier can actually do what the supplier has committed to do, by examining capability, quality system and contractual compliance on site. The audit criteria belong to the buyer, and a supplier audit does not lead to a certificate.
What does a supplier audit examine?
A supplier audit examines capability and capacity, the quality system in practice, process control, personnel competence, sub-tier control, non-conformity handling, ethical and labour compliance, and records and traceability. Each area is assessed against what is actually installed and running, not against what is listed in a company profile.
How does a supplier audit test whether a quality system is real?
A supplier audit samples records rather than accepting a manual, and tests traceability: whether a finished item can be traced back to its material, process records and personnel. That traceability test reveals whether the system is real.
Can itmad audit suppliers in China and Asia?
Yes. itmad operates through offices in China and Southeast Asia, so supplier audits at manufacturing sites in the region are conducted by auditors already there, in the language of the supplier, and reported back to Egypt time.
What happens if itmad certifies the supplier being audited?
itmad is a certification body, and where itmad certifies the management system of a supplier, itmad tells the buyer before accepting the instruction, not after the report is issued. itmad acts for the buyer and has no commercial relationship with the organisations that itmad audits on behalf of the buyer.
Does itmad use auditors based in Egypt?
itmad uses both Egypt-based auditors and a travelling team for supplier audits in Egypt. itmad has worked in Egypt for more than 10 years.